Hollcon

Hollcon ™ is a polyester nonwoven fabric used to stitch mattress fabrics, form comfort layers onto various spring blocks and create springless mattresses.

Hollcon ™ is a polyester nonwoven fabric used to stitch mattress fabrics, form comfort layers onto various spring blocks and create springless mattresses.

Hollcon ™ is manufactured with Airlay ™ and Greentherm safe technologies. The quality of the Hollcon ™ material is confirmed by the international OEKO-Tex certificate and the expert opinion of the TS. The assortment of the Hollcon material contributes to solving several problems of filling the mattress at once.

AirLay

Airlay is a technology for vertically stacking fibers with air currents. This technology is used in the production of Hollcon, Cocos and Bi-Cocos fillers.

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Horizonlay

Horizonlay is a Hollcon filler technology in which material is laid horizontally in layers to form a single layer.

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Greentherm

Greentherm is a high temperature fiber bonding technology. The technology is used in the production of Hollcon and Bi-Cocos fillers.

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OEKO-Tex® Standart 100

The environmental friendliness and safety of the Hollcon ™ material are confirmed by the international OEKO-Tex quality certificate.

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Quality Management System ISO 9001

ISO 9001 quality management system. The ISO 9001 quality management system guarantees the stable quality of the produced fillers by controlling the entire production cycle from the purchase of raw materials to the shipment of the material to the client.

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Expert opinion of the TS

The expert opinion of the Customs Union (the previous document was called the Sanitary and Epidemiological Conclusion) states that the materials of Hollcon, Cocos, Bi-Cocos and Latex uniform sanitary-epidemiological and hygienic requirements for goods subject to sanitary-epidemiological supervision.

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EAC Declaration

The declaration of conformity of the Customs Union confirms that the products are manufactured in accordance with the requirements of TR CU 017/2011 "On the safety of products of the Customs Union"

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Properties

For Hollcon ™ SL, Micro, Mattress and Mattress Kids fillings, high-quality polyester fibers are used to provide the Hollcon brand of fillings such as:

  • open structure of the filler ensures constant air circulation inside the mattress;
  • Hollcon ™ does not absorb moisture due to the characteristics of polyester fibers, which have zero hygroscopicity;
  • the filler prevents the appearance of harmful insects and bacteria.

ASK, Wool, Bamboo and Eucalypt are filled with 100% natural fibers.

Comfortable quilting fillers

Micro. Elastic and drapeable material that is particularly resistant to multiple deformations. The peculiarity of the filler is the use of microfiber, which is several times thinner than that of similar fillers. Hollcon ™ Micro is primarily used to create mattresses in the mid + / premium segment.

SL. Filler with the addition of siliconized fiber, due to which the material becomes especially soft and fluffy. Hollcon ™ SL is designed for quilting mattresses in the middle price category.

ASK. Material with 100% cotton and siliconized fiber. Cotton gives the material extra softness, while siliconized fiber increases the elasticity and resistance of the filler to multiple deformations.

Technical specifications
Material Height mm Density g/m3 Roller execution, meters
Hollcon™ SL 30/230 30 230 Length: 30 rm. Width: 1.5-3.2 m
Hollcon™ ASK 40/300 40 300 Length: 30 rm. Width: 1.5-3.2 m
Hollcon™ Micro 50/400 50 400 Length: 20 running meters Width: 1.5-3.2 m.

Hollcon ™ Mattress - a series of rigid fillers

Hollcon™ Mattress — it is a series of rigid fillers used to form the top layer of a mattress.

The solution achieved by using the Hollcon Mattress is & nbsp; is the creation of hard and medium-hard layers in the mattress, thanks to which the pressure is evenly distributed over the entire area of

Technical specifications
Hollcon™
Matress
Height,
mm
Density,
g/m3
Sheet,
max size, m
Roller,
max lenght, m
20/600 20 600 2 × 2 12
20/750 20 750 2 × 2 no
30/900 30 900 2 × 2 no
30/1100 30 1100 2 × 2 no

Hollcon ™ Mattress Kids for children's mattresses - high volume materials

High-volume fillers of the  Mattress Kids 60/1200; 80/1500; 100/2000 allow you to create safe and hypoallergenic children's mattresses. This material can be used as a single layer in a mattress or in combination with Cocos, Latex and Bi-Cocos fillers.

More information about Hollcon™ Mattress Kids can be found on the website  www.hollconkids.ru

Technical specifications
Hollcon™
Matress
Height,
mm
Density,
g/m3
Sheet,
max size, м
60/1200 60 1200 1.19 × 0,59; 1,2 × 0,6
80/1500 80 1500 1.19 × 0,59; 1,2 × 0,6
100/2000 100 2000 1.19 × 0,59; 1,2 × 0,6

Hollcon ™ Nature - soft to medium-hard fillers with added natural fibers.

The Hollcon ™ Nature range of materials has two areas of application - stitching (40/300 marking) and comfortable medium-stiff fabrics on various spring blocks (30/1100 marking).

Hollcon Wool.  30% merino wool blend. Wool fibers have the unique property of maintaining a constant body temperature during sleep. This feature increases the comfort of the mattress.

Hollcon Eucalypt Filler with 30% eucalyptus. Eucalyptus fibers have excellent antiseptic and antimicrobial properties.

Hollcon Bamboo. Filling with 30% bamboo fiber. Stems & nbsp; bamboo contain silicic acid, which has a beneficial effect on the skin during sleep..

Technical specifications
Material Height,
mm
Density,
g/m3
Sheet,
max size, м
Roller execution,
meters
soft top layer (quilting)
Hollcon™
Wool
40 300 no Length: 25 l. M. Width: 1.5–3.2
Hollcon™
Eucalipt
40 300 no Length: 25 l. M. Width: 1.5–3.2
Hollcon™
Bamboo
40 300 no Length: 25 l. M. Width: 1.5–3.2
middle female upper layer
Hollcon™
Wool
30 1100 2 × 2 no
Hollcon™
Eucalipt
30 1100 2 × 2 no
Hollcon™
Bamboo
30 1100 2 × 2 no

The Hollcon Airlay dispensing process begins with a homogeneous mixture.

The Hollcon Airlay dispensing process begins with a homogeneous mixture. The Hollcon Airlay filler process begins with the formation of a homogeneous mixture of two components - fusible and basic fibers. The resulting mass is stacked vertically using a system of air flows, forming a single canvas, which enters the double-conveyor oven. Under the influence of temperatures, the fusible component reliably holds the main fiber together. During; of thermal bonding, a given thickness is formed at the filler. At the final stage of production, the material is rolled into a roller (or rolled onto a roller) or formed into sheets.

With the Hollcon Horizonlay filler, the filament is laid horizontally.

Features of the Hollcon Production Line:

  • Electronic system for high-precision fiber dosing with double control, guaranteeing repeatability of material from delivery to delivery.
  • Multi-stage system of loosening and mixing fibers to obtain a highly homogeneous mixture that forms a filler uniform in height and density.
  • Many settings of the production line, allowing you to create complete solutions for the filling of the mattress.